Turnkey Hot Dip Galvanizing Plants

ANI Metal is one of the world’s leading companies in turnkey hot-dip galvanizing plants, setting new standards in technology, automation, and process innovation.

From engineering and manufacturing to installation, commissioning, and long-term operational support, we deliver complete galvanizing solutions designed for maximum efficiency, sustainability, and performance.

As a pioneer in next-generation galvanizing technologies, we integrate advanced automation, AI-supported process optimization, remote factory monitoring, and real-time production control systems into our plants — enabling smarter operations, higher productivity, and full operational transparency from anywhere in the world.

Hot Dip Galvanizing Plants

Robotic Centrifugal Galvanizing Lines

ANI Metal delivers next-generation robotic centrifugal galvanizing lines for bolts, nuts, fasteners, and other small steel components — combining precision, automation, and sustainable production in one fully integrated system..

Our fully automated process includes robotic handling, high-efficiency centrifuge systems, and encapsulated pretreatment rooms designed for maximum safety, cleanliness, and environmental protection.

With remote factory monitoring, AI-supported process control, and real-time operational management, every stage of production is optimized for consistent coating quality, reduced zinc consumption, and maximum productivity.

Centrifugal Galvanizing

Robotic Jigging Systems

ANI Metal introduces the next generation of galvanizing automation with fully robotic jigging systems — eliminating manual loading and transforming one of the most labor-intensive stages of production.

Using advanced robotic technology, steel parts are automatically positioned and fixed onto jigs with precision and consistency, without the need for manual labor. This removes dependency on workforce availability, operator fatigue, human error, and production interruptions caused by labor-related challenges.

Designed for higher efficiency, safer operations, and stable production quality, our robotic jigging systems bring a new level of reliability and repeatability to modern galvanizing plants.

Robotic Jigging

GalvaPedia – The Galvanizer’s Smart Assistant

GalvaPedia is ANI Metal’s intelligent mobile assistant designed specifically for the hot-dip galvanizing industry — putting practical knowledge, technical tools, and daily operational support directly into the hands of galvanizers.

From zinc consumption calculations and kettle life estimation to coating life prediction, galvanizing cost analysis, and process troubleshooting, GalvaPedia helps operators and managers make faster, smarter decisions anytime, anywhere.

Built for real factory needs, the app combines engineering expertise with user-friendly mobile access, offering technical references, practical tips, video guidance, and instant calculations for everyday production challenges.

GalvaPedia

ANI SCADA – Smart Factory Control

ANI SCADA is ANI Metal’s advanced smart factory management system, developed specifically for hot-dip galvanizing plants to provide complete operational visibility, process control, and remote management from anywhere in the world.

From production monitoring and crane movements to furnace performance, zinc consumption, energy usage, and maintenance tracking, every critical parameter is collected, analyzed, and controlled in real time through one intelligent platform.

With AI-supported data analysis, remote access capabilities, and instant reporting, ANI SCADA helps plant owners and managers optimize productivity, reduce operational costs, prevent downtime, and improve overall plant efficiency.

ANI SCADA

Zinc Holding Furnaces & Zinc Pump-Out Service

In partnership with W. Pilling, ANI Metal provides advanced zinc pump-out service with Zinc holding furnace across Türkiye and surrounding regions — delivering safer, cleaner, and more efficient molten zinc management for modern galvanizing plants.

Our systems allow molten zinc to be transferred directly from the galvanizing kettle to insulated holding furnaces, ensuring stable temperature control, reduced heat loss, and improved operational flexibility during maintenance, kettle replacement, or production optimization.

With our specialized zinc pump-out service, zinc transfer becomes faster, safer, and far more efficient compared to traditional manual methods, minimizing downtime and reducing operational risks.

Zinc Holding Furnaces

End-to-End Galvanizing Solutions Backed b Global Experience

ANI Metal is a leading EPC (Engineering, Procurement, and Construction) contractor specializing exclusively in turnkey hot-dip galvanizing plants. From the earliest feasibility studies and financial analysis to detailed engineering, in-house equipment manufacturing, installation, commissioning, and after-sales support, ANI Metal delivers fully integrated solutions tailored to the specific technical and commercial objectives of each customer.

With nearly 40 turnkey galvanizing facilities successfully commissioned and collaborations with more than 100 companies worldwide, ANI Metal has established a strong international presence across Europe, the Middle East, North Africa, Asia, and the Americas. Our projects range from compact manual systems to highly automated, state-of-the-art galvanizing plants equipped with advanced material handling, process automation, and digital monitoring technologies.

Experiences of 20+ years

Complete Galvanizing Solutions

ANI Metal supports galvanizing investments at every stage with engineering expertise, turnkey equipment, installation, and process chemicals.

Engineering & Services

Engineering Services HomeEngineering Services The performance of the hot-dip galvanizing process depends on factors...

Factory Equipment

Turnkey Hot Dip Galvanizing Plants ANI Metal is one of the world’s leading companies...

Chemicals & Alloys

GALVANIZINGCHEMICALS Galvanizing is a proven method for significantly extending the lifespan of metals, but...

Countries

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Companies

Turnkey Projects

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Factory
Equipment

Galvanizing
Furnaces

Galvanizing
Kettle

Driers and Heat Exchangers

Bag Filter for Galvanizing Fumes

Enclosures

Automatic Crane Systems

Lifting Lowering Stations

Conveyors and Transfer Trolleys

Encapsulated Pretreatment Rooms

Pretreatment Tanks

Robotic Jigging

Flux Treatment Systems

Hydrochloric Acid Recycling System

Water Treatment System

Zinc Ash Recovery Furnace

Zinc Pump And Dross Grab

Centrifugal Galvanizing

Chemicals & Alloys

High-performance galvanizing chemicals designed to enhance coating quality, process stability, and long-term operational efficiency.

Anqa Degreaser

Lycan Fumeblock

Monster Inhibitor

Dragon Flux

SmartNi Nickel Tablets

Amazinc Spray

Factory Address

Malıköy Başkent OSB Mah. Atatürk Bulvarı No:42 Sincan, Ankara-TURKEY

Mail address

contact@animetal.com.tr

Office Address

Beytepe Mahallesi Piri Reis Caddesi No: 5 Çankaya, Ankara-TURKEY

Phone Number

90 312 287 55 10

Mail address

contact@animetal.com.tr

Galvanizing Insights & Industry Expertise

Stay up date with expert articles on hot-dip galvanizing plants, galvanizing technologies, process optimization and global industry trends from ANI Metal

18 Jul

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The Journey of Steel Through a Hot-Dip Galvanising Plant

The Journey of Steel Through a Hot-Dip Galvanising Plant We wanted to prepare a detailed article for you on ‘The Journey of Steel in a Hot-Dip Galvanising Plant’, a...

19 Nov

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Galvanized Steel: An Industrial Powerhouse

Galvanized steel is a term that encompasses any steel product coated with zinc to improve durability and corrosion resistance. It’s a backbone material in construction, automotive, energy, and manufacturing...

23 Oct

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Can Galvanized Steel Rust?

The Short Answer: Yes, But Only Under Certain Conditions One of the most frequent questions engineers and builders ask is: Can galvanized steel rust? Although galvanized steel is designed...