“Zimelter” Zinc Ash Recovery Furnace
Table of Contents
The Growing Importance of Zinc Recycling
As the world increasingly prioritizes resource conservation, recycling metals has become more critical than ever. Zinc, a vital material and represents a significant cost in galvanizing industry. Given its high cost and essential role, the recovery of zinc has become increasingly valuable.
What is Zinc Ash?
Zinc ash is a by-product generated during the galvanizing process. It consists of zinc oxide, metallic zinc, and other impurities. While we may not wish for its formation, it’s an inevitable by-product of the galvanizing process, though we can work to reduce its quantity. Despite often being seen as waste, zinc ash contains a considerable amount of recoverable zinc that can be reused in the zinc kettle.
“How the “Zimelter” Revolutionizes Zinc Ash Recovery
The “Zimelter” Zinc Ash Recovery Furnace provides a revolutionary solution for zinc recovery. This advanced furnace technology not only enhances the efficient recovery of valuable zinc from ash but also promotes sustainability through energy-efficient operations and minimal environmental impact. One of its most significant benefits is that it ensures your plant always has a ready-to-use supply of additional zinc.
Key Features of the “Zimelter” Zinc Ash Recovery Furnace
The “Zimelter” efficiently separate pure zinc from ash. Key features include:
- Fast Processing Time: The Zimelter can process up to 600 kg of Zinc Ash in just 3 hours, ensuring quick turnaround times and efficient production.
- High Recovery Rate: The furnace ensures a recovery rate of approximately 50-55% per batch, producing zinc with 98.5-99% purity.
- Residual Ash Value: The process leaves behind a residual ash with an estimated value of 30% of the LME price, adding an extra financial benefit by reclaiming value from the remaining material.
- Energy Flexibility: The Zimelter offers two energy options—natural gas or diesel. The system consumes 36.48 m³/h of natural gas or 36 kg/h of diesel, depending on the selected energy source, providing operational flexibility and cost control.
Despite its advanced capabilities, the “Zimelter” is designed for ease of use, ensuring a smooth operation with minimal training required.
Why Invest in the “Zimelter”?
If you are considering an in-house solution for the zinc ash you have and wondering whether it’s a wise investment, don’t hesitate to get in touch with us. Our expert team is ready to help you evaluate the potential return on investment and provide more details about the “Zimelter” and how it can benefit your operations.